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Zinc metal anodes are attracting much attention to enable more economical and sustainable energy storage devices. However, like other metal anodes, dendritic growths and penetrations of porous separators are still challenging to eliminate. Introducing negative surface charges on the pore walls of separators have been exploited to enforce a uniform incoming Zn-ion flux toward more uniform electrodeposition, but penetrations induced by localized high current densities still remain in available systems. In this work, we report, for the first time, a bipolar separator that exploits the distinct electroosmotic effects of the negative and the positive surface charges. The surface charge effects on Zn dendrite growths were first verified in transparent capillary cells viaoperandovideo microscopy. By stacking the positively charged separator over the negatively charged separator as our proof-of-concept, the system offers preemptively a uniform Zn-ion flux through the negative layer yet starve-stops local metal growths that already penetrated the negative layer autonomously. Chronopotentiometry experiments with the symmetric cells reveal extended short-circuit time compared to control cells. Galvanostatic cycle-life experiments of full cells with the bipolar separator showed excellent cycle life of 5,000 cycles at the rate of 10 C, without signs of metal penetration. 

Lithium metal penetrations through the liquid-electrolyte-wetted porous separator and solid electrolytes are a major safety concern of next-generation rechargeable metal batteries. Penetrations were frequently discovered to occur through only a few isolated channels, as revealed by “black spots” on both sides of the separator or electrolyte, which manifest a highly localized ionic flux or current density. Predictions of the penetration time have been difficult due to the hidden and unclear dynamics in these penetration channels. Here, using glass capillary cells, we investigate for the first time the unexpectedly sensitive influence of channel geometry on the concentration polarization and dendrite initiation processes. The characteristic time for the complete depletion of salt concentration at the surface of the advancing electrode, i.e. Sand's time, exhibits a nonlinear dependence on the curvature of the channel walls along the axial direction. While a positively deviated Sand's time scaling exponent can be used to infer a converging penetration area through the electrolyte, a negatively deviated scaling exponent suggests that diffusion limitations can be avoided in expanding channels, such that the fast-advancing tip-growing dendrites will not be initiated. The safety design of rechargeable metal batteries will benefit from considering the true local current densities and the conduction structures. 

Abstract Rechargeable alkali metal anodes hold the promise to significantly increase the energy density of current battery technologies. But they are plagued by dendritic growths and solid‐electrolyte interphase (SEI) layers that undermine the battery safety and cycle life. Here, a non‐porous ingot‐type sodium (Na) metal growth with self‐modulated shiny‐smooth interfaces is reported for the first time. The Na metal anode can be cycled reversibly, without forming whiskers, mosses, gas bubbles, or disconnected metal particles that are usually observed in other studies. The ideal interfacial stability confirmed in the microcapillary cells is the key to enable anode‐free Na metal full cells with a capacity retention rate of 99.93% per cycle, superior to available anode‐free Na and Li batteries using liquid electrolytes. Contradictory to the common beliefs established around alkali metal anodes, there is no repeated SEI formation on or within the sodium anode, supported by the X‐ray photoelectron spectroscopy elemental depth profile analyses, electrochemical impedance spectroscopy diagnosis, and microscopic imaging.